Plastic Tube Filling Machine
Smart Tube Filling Solutions
Plastic Tube Filling Machine is an ergonomic machine used to fill different plastic and laminated tubes with several kinds of fluids, creams, gels, etc. and seals them. Plastic Tube Filling Machine find applications in numerous industries like personal care, chemicals, pharmaceuticals, healthcare, food products, home care, cosmetics, adhesives, paint and many more.
About Orbital Automation Ltd
Orbital Automation Ltd is the leading manufacturer of Plastic Tube Filling Machine in the UK. Orbital Automation Ltd is an Orbital Group company which has 35 years of extensive experience in manufacturing and supplying special purpose machines. Our Plastic Tube Filling Machine has been designed and manufactured by skilled engineers having experience in the tube filling industry since decades. We aim to provide clients with the most up-to-date technological solutions to meet the customer’s individual needs.
Our innovative Plastic Tube Filling Machines are developed and optimised for a varied range of diverse applications in numerous industries like personal care, chemicals, pharmaceuticals, healthcare, food products, home care, cosmetics, adhesives, paint and many more. We provide turnkey solutions to our clientele supported up by our unmatched customer service and support.
Line Designing of Plastic Tube Filling Machines
- CIP Facilities are provided (Carriage & insurance paid)
PARAMETERS
- Tube Dia: 13 MM to 50 MM
- Tube Length: 75 MM to 220 MM
- Filling Volume: 3GM to 250 GM
- Design Speed: 45/60/120/240 stroke per minute
World Class Accessories:
- Tube Infeed (auto/ Manual)
- Tube Cleaning or Vacuum Cleaning (Optional)
- Holder (Día 13mm to 55mm)
- Photo Cell Unit
- Bottom Drive Orientation Unit
- Filling Nozzle (Día 13mm to 55mm)
- Jacketed Hopper with Thermoset (SS 316 Optional)
- Stirring Device (SS L 316 Optional)
- Mechanical Tube Crimping Device
- Additional Folding Device for Metallic Tube
- Tube Trimming Removal Through Air
- Tube Cooling
- Nitrogen Flushing (Optional)
- Provision For Ink Jet Printing (Optional)
Plastic Tube Filling Machines offered by Orbital Automation Ltd
CGMP Single Head Lami / Plastic Tube Filling Machine
Optimum Speed: 60 Tubes/minute
Air Consumption: CFM 45@4KG/cm
Power Consumption: 1.5 KW
- GMP Version
- PLC Based Machine Operations
- Automatic Tube Infeed
- Automatic Tube Orientation
- Proper Positive Cut Off
- Smooth Operation by Using Indexing Drive
- Automatic Coding on the Tubes
- Machine Cladded with SS 304 or SS 316L as per requirement
- Safety Electric Doors with Polycarbonate Cabinet
- Automatic Tube Cleaning System
- Cap Tightening System Multicolour Filling System
- Machine Interconnections with Cartoning Machine
- Designer Tube Sealing Patterns Touch Screen
- CGMP Stirrer and Augar Jacketed Hopper 316L
- Oval Shape Auto Tube Feeding Casset
- Auto Feeding Pump
- Notching & Round Shape Cutting
CGMP Double Head Lami / Plastic Tube Filling Machine
Optimum Speed: 120 Tubes/minute
Air Consumption: CFM 83@6KG/cm
Power Consumption: 2 KW
- GMP Version
- PLC Based Machine Operations
- Automatic Tube Infeed
- Automatic Tube Orientation
- Proper Positive Cut Off
- Smooth Operation by Using Indexing Drive
- Automatic Coding on the Tubes
- Machine Cladded with SS 304 or SS 316L as per requirement
- Safety Electric Doors with Polycarbonate Cabinet
- Automatic Tube Cleaning System
- Cap Tightening System Multicolour Filling System
- Machine Interconnections with Cartoning Machine
- Designer Tube Sealing Patterns Touch Screen
- CGMP Stirrer and Augar Jacketed Hopper 316L
- Oval Shape Auto Tube Feeding Casset
- Auto Feeding Pump
- Notching & Round Shape Cutting
CGMP Single Head Plastic Tube Filling Machine with Cabinet (Lami / Plastic)
Optimum Speed: 60 Tubes/minute
Air Consumption: CFM 45@4KG/cm
Power Consumption: 1.5 KW
- Filling Accuracy 0.1% To 0.2% of Filling Weight
- Metal Tube Folding and Crimping System
- Easy & Fast Changeovers
- Filling range: 3 gm – 250 gm (with change of valve, piston) as per filling weight
- Tube Día: 13 mm – 40 mm
- Total Length: 75 mm – 200 mm
- GMP Version
- PLC Based Machine Operations
- Automatic Tube Infeed
- Automatic Tube Orientation
- Proper Positive Cut Off
- Smooth Operation by Using Indexing Drive
- Automatic Coding on the Tubes
- Machine Cladded with SS 304 or SS 316L as per requirement
- Safety Electric Doors with Polycarbonate Cabinet
- Automatic Tube Cleaning System
- Cap Tightening System Multicolour Filling System
- Machine Interconnections with Cartoning Machine
- Designer Tube Sealing Patterns Touch Screen
- CGMP Stirrer and Augar Jacketed Hopper 316L
- Oval Shape Auto Tube Feeding Casset
- Auto Feeding Pump
- Notching & Round Shape Cutting
CGMP Double Head Comby Plastic Tube Filling Machine with Cabinet (Lami / Plastic)
Optimum Speed: 120 Tubes/minute
Air Consumption: CFM 83@6KG/cm
Power Consumption: 2 KW
- Filling Accuracy 0.1% To 0.2% of Filling Weight
- Metal Tube Folding and Crimping System
- Easy & Fast Changeovers
- Filling range: 3 gm – 250 gm (with change of valve, piston) as per filling weight
- Tube Día: 13 mm – 40 mm
- Total Length: 75 mm – 200 mm
- GMP Version
- PLC Based Machine Operations
- Automatic Tube Infeed
- Automatic Tube Orientation
- Proper Positive Cut Off
- Smooth Operation by Using Indexing Drive
- Automatic Coding on the Tubes
- Machine Cladded with SS 304 or SS 316L as per requirement
- Safety Electric Doors with Polycarbonate Cabinet
- Automatic Tube Cleaning System
- Cap Tightening System Multicolour Filling System
- Machine Interconnections with Cartoning Machine
- Designer Tube Sealing Patterns Touch Screen
- CGMP Stirrer and Augar Jacketed Hopper 316L
- Oval Shape Auto Tube Feeding Casset
- Auto Feeding Pump
- Notching & Round Shape Cutting
Rotary Lami / Plastic Tube Filling Machine
- Filling Accuracy 0.1% to 0.2% of Filling Weight
- Metal Tube Folding and Crimping System
- Easy and Fast Changeovers
- Filling Range: 3gm – 250gm (With Change of Valve, Piston)
- Tube Length: 75mm – 220mm
Air Consumption: CFM 45@4KG/cm
Power Consumption: 1.1 KW
- CGMP Version PLC Based Machine Operations
- Automatic Tube Infeed
- Automatic Tube Orientation
- Automatic coding on the Tubes
- Machine Cladded with SS 304
- Safety Electric Doors with Polycarbonate Cabinet
- Automatic Tube Cleaning System
- Cap Tightening System
- Jacketed Hopper SS 316 L
- Multicolour Filling System
- Machine Interconnections with Cartoning Machine
- Designer Tube Sealing Patterns
- Touch Screen Auto Feeding Pump
- CGMP Stirrer & Augar
Four Head - Lami / Plastic Tube Filler
Optimum Speed: 240 Tubes/minute
Air Consumption: CFM 160@10KG/cm
Power Consumption: 3.75 KW
- CGMP Version
- PLC Based Machine Operations
- Automatic Tube Infeed
- Automatic Tube Orientation
- Proper Positive Cut Off
- Smooth Operation by Using Indexing Drive
- Automatic Coding on the Tubes
- Machine Cladded with SS 304 and
- Product Contact Part SS 316L
- Safety Electric Doors with Polycarbonate Cabinet
- Automatic Tube Cleaning System
- Cap Tightening System
- Multicolour Filling System
- Machine Interconnections with Cartoning Machine
- Designer Tube Sealing Patterns
- Touch Screen
- CGMP Stirrer and Augar
- Jacketed Hopper 316L
Plastic Tube Filling Machine Working Video
Why Choose Us - Orbital Automation Ltd
Orbital Automation Ltd is an innovative engineering company at the forefront of Plastic Tube Filling Machine designing and manufacturing technology. We have a reputation for quality and reliability as our engineering team has optimised every model to fully exploit the latest solutions from technological advancement.
- Customized Machine for Your Needs
- Built With World-Class Components
- In-house Service Engineers
- Perfect Machine & Software Integration
- Exceptional Customer & Technical Service
Our competitive edge lies in understanding the tube filling process combined with cutting-edge design. Our years of experience and passion for constantly striving to exceed the expectations of our clients have led us to become a key manufacturer and supplier of Plastic Tube Filling Machine. As a company, we are dedicated to delivering exceptional value to every client we serve.
What is a Plastic Tube Filling Machine?
Plastic Tube Filling Machine is a machine utilised to fill different plastic and laminated tubes with several kinds of fluids, creams, gels, etc., and seals them. It automatically feeds empty tubes into a table with rotary indexing and positions them in a precise manner to fill predefined product quantity into the tubes and seals them using processes like folding, heat sealing or trimming.
What is the principle of Tube Filling?
The tube filling machine is based on the principle of an average pressure fluid filler. It implements the gravitational system in order to function the flowing system which is based upon the weight of fluids itself. Hence, with the assistance of gravity, the liquid/fluid is automatically passed in the tubes in order to fill them.
What is the Plastic Tube Filling Machine process?
The main working steps in this machine include:
- After thoroughly cleaning the machine, insert the packing material or tubes into the feeding unit as per the packaging order.
- Use the control panel to select options like heating, filling, tube loading, etc.
- Then run the machine.
- Rest the machine to automate task performance for filling, sealing, coding, and discharging.
- Products are filled in the tubes through a machined piston, with a sucking mechanism that directs an assessed amount of material into tubes.
- Constituents in the plastic tubes are passed through the air-blowing unit to blow air out at the bottom of every tube.
- The machine seals/trims and ejects the plastic tubes from the filling machine.
What are the components of Plastic Tube Filling Machines?
The Plastic Tube Filling Machines is comprising of a number of parts that operate in sync automatically which includes:
- Control Unit
- Electronic Panel
- Tanks
- Safety System
- Dosing Pump
- Tube Holders
- Coding Jaws
- Hopper
- Frame
- Filling Nozzles
- Discharge Unit
What are the features of Plastic Tube Filling Machines?
The main features of plastic tube filling machines are:
- Compact structure and high-quality functioning.
- Automatic tube positioning, filling, sealing, coding, and discharging.
- Accuracy in the filling of the content is achieved by a reliable piston.
- Has easy maintenance procedures.
- Mostly utilizes both compressed air and electricity.
- The packaging cycle is continuously repeated automatically.
- Parameters such as speed, quantity and rate per cycle can be configured.
- Versatile and can be adjusted for various tube sizes and different products.
What are the advantages of Plastic Tube Filling Machine?
Advantages Of Plastic Tube Filling Machine:
Easy Operation: Easy user interface for setting different working parameters of the machine is provided.
Consistency And Reliability: Reliable with a consistent and repeatable fill in every cycle.
Versatility: Can be set to accommodate a variety of tube shapes and sizes and handle different products benefiting companies that package different products in different tubes.
Minimise Labour Cost: Automated to complete its function successfully minimising operator’s management and maintenance costs.
Production Efficiency: High-speed machines result in high production efficiency and less time advancing your business. It is precise in providing a uniform end product with no level or volume variation in the tube.
Reduced Product Loss: Accurately measures by calculating the exact amount of material that diminishes product losses.
Multitasking Operation: Has multi-task operation and saves time and power changing machine settings to package different-sized tubes.
Automation: Automatic working after the parameter set up is complete, the operator only requires to start the machine and monitor the whole process on the screen.
Upgradeable: More fill heads can be further added to the machine for increase in production. This limit may vary in different machines with tube size and shape stating their top operation speed.
What are the applications of Plastic Tube Filling Machine?
Plastic Tube Filling Machine finds applications in numerous industries like personal care, chemicals, pharmaceuticals, healthcare, food products, home care, cosmetics, adhesives, paint and many more.
Applications Industries of Plastic Tube Filling Machine.
Personal Care | Chemicals | Pharmaceuticals |
Healthcare | Food Products | Home Care |
Cosmetics | Adhesives | Paint |
Here at Orbital Automation Ltd, we are passionate about our company and the service we provide to our clients.
Therefore, we have invested heavily in the latest advances in Plastic Tube Filling Machine technology and have an experienced team of highly qualified engineers.
We are confident that we can provide our clients with the best machineries and will always offer the best in customer service.