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Aluminium Tube Filling Machine

World class manufacturers and suppliers of Aluminium Tube Filling Machines
Innovative and Precise Tube Filling Machines Suitable for Food, Pharmaceuticals, Chemicals, Cosmetics, E-Liquids and More.

Smart Tube Filling Solutions

Aluminium Tube Filling Machine is an ergonomic machine used to fill and seal different aluminium tubes with diverse kinds of fluids, creams, gels, etc. and seals them. Aluminium Tube Filling Machine find applications in numerous industries like personal care, chemicals, pharmaceuticals, healthcare, food products, home care, cosmetics, adhesives, paint and many more.



About Orbital Automation Ltd

Orbital Automation Ltd is the leading manufacturer of Aluminium Tube Filling Machine in the UK. Orbital Automation Ltd is an Orbital Group company which has 35 years of extensive experience in manufacturing and supplying special purpose machines. Our Aluminium Tube Filling Machine has been designed and manufactured by skilled engineers having experience in the tube filling industry since decades. We aim to provide clients with the most up-to-date technological solutions to meet the customer’s individual needs.

Our innovative Aluminium Tube Filling Machine is developed and optimised for a varied range of diverse applications in numerous industries like personal care, chemicals, pharmaceuticals, healthcare, food products, home care, cosmetics, adhesives, paint and many more. We provide turnkey solutions to our clientele supported up by our unmatched customer service and support.

Line Designing of Aluminium Tube Filling Machines

  • CIP Facilities are provided (Carriage & insurance paid)

PARAMETERS

  • Tube Dia: 13 MM to 50 MM
  • Tube Length: 75 MM to 220 MM
  • Filling Volume: 3GM to 250 GM
  • Design Speed: 45/60/120/240 stroke per minute

World Class Accessories:

  • Tube Infeed (auto/ Manual)
  • Tube Cleaning or Vacuum Cleaning (Optional)
  • Holder (Día 13mm to 55mm)
  • Photo Cell Unit
  • Bottom Drive Orientation Unit
  • Filling Nozzle (Día 13mm to 55mm)
  • Jacketed Hopper with Thermoset (SS 316 Optional)
  • Stirring Device (SS L 316 Optional)
  • Mechanical Tube Crimping Device
  • Additional Folding Device for Metallic Tube
  • Tube Trimming Removal Through Air
  • Tube Cooling
  • Nitrogen Flushing (Optional)
  • Provision For Ink Jet Printing (Optional)

Aluminium Tube Filling Machines offered by Orbital Automation Ltd

CGMP Single Head Crimping Aluminium / Metal Tube Filling Machine

Optimum Speed: 60 Tubes/minute
Power Consumption: 1.125 KW
Air Consumption: CFM 25@3KG/cm3

  • Tube Pressing & Folding Unit
  • GMP Version 
  • PLC Based Machine Operations
  • Automatic Tube Infeed
  • Automatic Tube Orientation Indexing Drive
  • Smooth Operation By Using Indexing Drive
  • Automatic coding on the Tubes
  • Machine Cladded with SS 304
  • Safety Electric Doors with Polycarbonate Cabinet
  • Automatic Tube Cleaning System
  • Cap Tightening System
  • Jacketed Hopper SSL316
  • Multicolour Filing System
  • Machine Interconnections with Cartoning Machine
  • Designer Tube Sealing Pattern
  • Touch Screen and Auto Feeding Pump

CGMP Double Head Crimping Aluminium / Metal Tube Filling Machine

Optimum Speed: 120 Tubes/minute
Power Consumption: 1.5 KW
Air Consumption: CFM 50@5KG/cm3

  • Tube Pressing & Folding Unit
  • GMP Version 
  • PLC Based Machine Operations
  • Automatic Tube Infeed
  • Automatic Tube Orientation Indexing Drive
  • Smooth Operation By Using Indexing Drive
  • Automatic coding on the Tubes
  • Machine Cladded with SS 304
  • Safety Electric Doors with Polycarbonate Cabinet
  • Automatic Tube Cleaning System
  • Cap Tightening System
  • Jacketed Hopper SSL316
  • Multicolour Filing System
  • Machine Interconnections with Cartoning Machine
  • Designer Tube Sealing Pattern
  • Touch Screen and Auto Feeding Pump

CGMP Single Head & Double Head Comby Aluminium Tube Filling Machine with Cabinet

Optimum Speed: 60 Tubes/minute
Air Consumption: CFM 45@4KG/cm
Power Consumption: 1.5 KW

  • Filling Accuracy 0.1% To 0.2% of Filling Weight 
  • Metal Tube Folding and Crimping System 
  • Easy & Fast Changeovers
  • Filling range: 3 gm – 250 gm (with change of valve, piston) as per filling weight
  • Tube Día: 13 mm – 40 mm
  • Total Length: 75 mm – 200 mm
  • GMP Version 
  • PLC Based Machine Operations
  • Automatic Tube Infeed
  • Automatic Tube Orientation
  • Proper Positive Cut Off
  • Smooth Operation by Using Indexing Drive
  • Automatic Coding on the Tubes
  • Machine Cladded with SS 304 or SS 316L as per requirement
  • Safety Electric Doors with Polycarbonate Cabinet
  • Automatic Tube Cleaning System
  • Cap Tightening System Multicolour Filling System
  • Machine Interconnections with Cartoning Machine
  • Designer Tube Sealing Patterns Touch Screen
  • CGMP Stirrer and Augar Jacketed Hopper 316L
  • Oval Shape Auto Tube Feeding Casset
  • Auto Feeding Pump
  • Notching & Round Shape Cutting

CGMP Double Head Comby Aluminium Tube Filling Machine with Cabinet

Optimum Speed: 120 Tubes/minute
Air Consumption: CFM 83@6KG/cm
Power Consumption: 2 KW

  • Filling Accuracy 0.1% To 0.2% of Filling Weight 
  • Metal Tube Folding and Crimping System 
  • Easy & Fast Changeovers
  • Filling range: 3 gm – 250 gm (with change of valve, piston) as per filling weight
  • Tube Día: 13 mm – 40 mm
  • Total Length: 75 mm – 200 mm
  • GMP Version 
  • PLC Based Machine Operations
  • Automatic Tube Infeed
  • Automatic Tube Orientation
  • Proper Positive Cut Off
  • Smooth Operation by Using Indexing Drive
  • Automatic Coding on the Tubes
  • Machine Cladded with SS 304 or SS 316L as per requirement
  • Safety Electric Doors with Polycarbonate Cabinet
  • Automatic Tube Cleaning System
  • Cap Tightening System Multicolour Filling System
  • Machine Interconnections with Cartoning Machine
  • Designer Tube Sealing Patterns Touch Screen
  • CGMP Stirrer and Augar Jacketed Hopper 316L
  • Oval Shape Auto Tube Feeding Casset
  • Auto Feeding Pump
  • Notching & Round Shape Cutting

Rotary Aluminium Tube Filling Machine

  • Filling Accuracy 0.1% to 0.2% of Filling Weight
  • Metal Tube Folding and Crimping System
  • Easy and Fast Changeovers
  • Filling Range: 3gm – 250gm (With Change of Valve, Piston)
  • Tube Length: 75mm – 220mm

Air Consumption: CFM 45@4KG/cm
Power Consumption: 1.1 KW

  • CGMP Version PLC Based Machine Operations
  • Automatic Tube Infeed
  • Automatic Tube Orientation
  • Automatic coding on the Tubes
  • Machine Cladded with SS 304
  • Safety Electric Doors with Polycarbonate Cabinet
  • Automatic Tube Cleaning System
  • Cap Tightening System
  • Jacketed Hopper SS 316 L
  • Multicolour Filling System
  • Machine Interconnections with Cartoning Machine
  • Designer Tube Sealing Patterns
  • Touch Screen Auto Feeding Pump
  • CGMP Stirrer & Augar

Aluminium Tube Filling Machine Working Video

Why Choose Us - Orbital Automation Ltd

Orbital Automation Ltd is an innovative engineering company at the forefront of Aluminium Tube Filling Machine designing and manufacturing technology. We have a reputation for quality and reliability as our engineering team has optimised every model to fully exploit the latest solutions from technological advancement.

  • Customized Machine for Your Needs
  • Built With World-Class Components
  • In-house Service Engineers
  • Perfect Machine & Software Integration
  • Exceptional Customer & Technical Service

Our competitive edge lies in understanding the tube filling process combined with cutting-edge design. Our years of experience and passion for constantly striving to exceed the expectations of our clients have led us to become a key manufacturer and supplier of Aluminium Tube Filling Machine. As a company, we are dedicated to delivering exceptional value to every client we serve.

Aluminium Tube Filling Machine is a machine utilised to fill different aluminium tubes with different kinds of fluids, creams, gels, etc., and seals them. It automatically feeds empty tubes into a table with rotary indexing and positions them in a precise manner to fill predefined product quantity into the tubes and seals them using processes like folding, heat sealing or trimming. The important feature of the aluminium machine is that fine modification is present in it to measure the correct weight and to provide the volume tracks.

The tube filling machine is based on the principle of an average pressure fluid filler. It implements the gravitational system in order to function the flowing system which is based upon the weight of fluids itself. Hence, with the assistance of gravity, the liquid/fluid is automatically passed in the tubes in order to fill them.

The main working steps in this machine include:

  1. After thoroughly cleaning the machine, insert the packing material or tubes into the feeding unit as per the packaging order.
  2. Use the control panel to select options like heating, filling, tube loading, etc.
  3. Then run the machine.
  4. Rest the machine to automate task performance for filling, sealing, coding, and discharging.
  5. Products are filled in the tubes through a machined piston, with a sucking mechanism that directs an assessed amount of material into tubes.
  6. Constituents in the aluminium tubes are passed through the air-blowing unit to blow air out at the bottom of every tube.
  7. The machine seals/trims and ejects the aluminium tubes from the filling machine.

The Aluminium Tube Filling Machine is comprising of a number of parts that operate in sync automatically which includes:

  • Control Unit
  • Electronic Panel
  • Tanks
  • Safety System
  • Dosing Pump
  • Tube Holders
  • Coding Jaws
  • Hopper
  • Frame
  • Filling Nozzles
  • Discharge Unit

The main features of aluminium tube filling machine are:

  • Compact structure and high-quality functioning.
  • Automatic tube positioning, filling, sealing, coding, and discharging.
  • Accuracy in the filling of the content is achieved by a reliable piston.
  • Has easy maintenance procedures.
  • Mostly utilizes both compressed air and electricity.
  • The packaging cycle is continuously repeated automatically.
  • Parameters such as speed, quantity and rate per cycle can be configured.
  • Versatile and can be adjusted for various tube sizes and different products.

Advantages Of Aluminium Tube Filling Machine

Easy Operation:
Easy user interface for setting different working parameters of the machine is provided.

Consistency And Reliability: Reliable with a consistent and repeatable fill in every cycle.

Versatility: Can be set to accommodate a variety of tube shapes and sizes and handle different products benefiting companies that package different products in different tubes.

Minimise Labour Cost: Automated to complete its function successfully minimising operator’s management and maintenance costs.

Production Efficiency: High-speed machines result in high production efficiency and less time advancing your business. It is precise in providing a uniform end product with no level or volume variation in the tube.

Reduced Product Loss: Accurately measures by calculating the exact amount of material that diminishes product losses.

Multitasking Operation: Has multi-task operation and saves time and power changing machine settings to package different-sized tubes.

Automation: Automatic working after the parameter set up is complete, the operator only requires to start the machine and monitor the whole process on the screen. 

Upgradeable: More fill heads can be further added to the machine for increase in production. This limit may vary in different machines with tube size and shape stating their top operation speed.

Aluminium Tube Filling Machine finds applications in numerous industries like personal care, chemicals, pharmaceuticals, healthcare, food products, home care, cosmetics, adhesives, paint and many more.

 

Personal Care

Chemicals

Pharmaceuticals

Healthcare

Food Products

Home Care

Cosmetics

Adhesives

Paint

Aluminium Tube Filling Machine with Orbital Automation Ltd

Here at Orbital Automation Ltd, we are passionate about our company and the service we provide to our clients.
Therefore, we have invested heavily in the latest advances in Aluminium Tube Filling Machine technology and have an experienced team of highly qualified engineers.
We are confident that we can provide our clients with the best machineries and will always offer the best in customer service.

Let’s Talk about your Requirement