Aluminium Tube Filling Machine

Aluminium Tube Filling Machine is a machine utilised to fill different aluminium tubes with different kinds of fluids, creams, gels, etc., and seals them. It automatically feeds empty tubes into a table with rotary indexing and positions them in a precise manner to fill predefined product quantity into the tubes and seals them using processes like folding, heat sealing or trimming. The important feature of the aluminium machine is that fine modification is present in it to measure the correct weight and to provide the volume tracks.

The tube filling machine is based on the principle of an average pressure fluid filler. It implements the gravitational system in order to function the flowing system which is based upon the weight of fluids itself. Hence, with the assistance of gravity, the liquid/fluid is automatically passed in the tubes in order to fill them.

The main working steps in this machine include:

1. After thoroughly cleaning the machine, insert the packing material or tubes into the feeding unit as per the packaging order.
2. Use the control panel to select options like heating, filling, tube loading, etc.
3. Then run the machine.
4. Rest the machine to automate task performance for filling, sealing, coding, and discharging.
5. Products are filled in the tubes through a machined piston, with a sucking mechanism that directs an assessed amount of material into tubes.
6. Constituents in the aluminium tubes are passed through the air-blowing unit to blow air out at the bottom of every tube.
7. The machine seals/trims and ejects the aluminium tubes from the filling machine.

The Aluminium Tube Filling Machine is comprising of a number of parts that operate in sync automatically which includes:

• Control Unit
• Electronic Panel
• Tanks
• Safety System
• Dosing Pump
• Tube Holders
• Coding Jaws
• Hopper
• Frame
• Filling Nozzles
• Discharge Unit

The main features of aluminium tube filling machine are:

• Compact structure and high-quality functioning.
• Automatic tube positioning, filling, sealing, coding, and discharging.
• Accuracy in the filling of the content is achieved by a reliable piston.
• Has easy maintenance procedures.
• Mostly utilizes both compressed air and electricity.
• The packaging cycle is continuously repeated automatically.
• Parameters such as speed, quantity and rate per cycle can be configured.
• Versatile and can be adjusted for various tube sizes and different products.

Advantages Of Aluminium Tube Filling Machine: 

Easy Operation: Easy user interface for setting different working parameters of the machine is provided.

Consistency And Reliability: Reliable with a consistent and repeatable fill in every cycle.

Versatility: Can be set to accommodate a variety of tube shapes and sizes and handle different products benefiting companies that package different products in different tubes.

Minimise Labour Cost: Automated to complete its function successfully minimising operator’s management and maintenance costs.

Production Efficiency: High-speed machines result in high production efficiency and less time advancing your business. It is precise in providing a uniform end product with no level or volume variation in the tube.

Reduced Product Loss: Accurately measures by calculating the exact amount of material that diminishes product losses.

Multitasking Operation: Has multi-task operation and saves time and power changing machine settings to package different-sized tubes.

Automation: Automatic working after the parameter set up is complete, the operator only requires to start the machine and monitor the whole process on the screen. 

Upgradeable: More fill heads can be further added to the machine for increase in production. This limit may vary in different machines with tube size and shape stating their top operation speed.

Aluminium Tube Filling Machine finds applications in numerous industries like personal care, chemicals, pharmaceuticals, healthcare, food products, home care, cosmetics, adhesives, paint and many more.